Lotus Rock vs Other non-stick coatings

Background

Until the 1960s nearly all cookware in most households around the world was either cast iron, copper, or stainless steel with no coating on the cooking surface.  This began to change in 1954 when Marc Gregoire, a Frenchman, applied a coating which contained a substance called PTFE on a pan.

The rise of Teflon

The new coating, called Teflon, became a worldwide hit among consumers who wanted a more hassle-free, easy-to-use cookware item.  In western society Teflon became a household word, so well-known that it was given as a nickname to politicians who seemed able to survive any disaster with their reputations unblemished – for example Tony Blair was known as ‘Teflon Tony’.

Teflon Tony-Blair-9214379-1-402

However, the Teflon brand’s credibility (like Tony Blair’s political career) began to suffer in the late 90s when it was found that if the coating was applied under too much heat the PTFE, which provided the non-stick release in the coating, would breakdown and emit toxic fumes which would kill birds and possibly be damaging to human health.  There were also complaints that the coating would peel off after extensive use.

The emergence of ceramic coatings

Therefore, in the late 00’s coating manufacturers, such as Greenpan and Whitford, began to develop ceramic coatings, which were seen as a healthier alternative to Teflon because they contained no PTFE.  At first ceramic coated pans were a huge success, because not only were they seen as a healthier alternative to PTFE-based coatings, but they also looked very attractive with their cream and white colour.

However, after intensive use by various customers all over the world it was soon discovered that although ceramic coatings didn’t have any health concerns, they were affected by some serious quality control issues.  The biggest difficulty with ceramic coatings was that after sustained use the silicone oil inside the coating would dry out and the non-stick effect would become redundant.  Customers were therefore paying for cookware utensils with a non-stick release which would not, in some cases, last longer than a year.  In addition, it was also discovered that the colour stain and scratch resistance of ceramic coatings was not as good as previously thought.

Stone-finish cookware

Some cookware manufacturers responded to this by producing items with a stone finish.  Although these cookware items still contained some PTFE, they at least had a stronger, more durable appearance than lightly coloured ceramic coatings.  And yet, although these new coatings did appear to have a stronger construction, the stone finish was misleading, because they were not metal utensil-safe and, like every other non-stick coated cookware, intense use eventually degraded the coating, either wearing it away or reducing the non-stick release.

What next?

So by early 2013 there was a significant gap in the market: consumers wanted a high quality cookware item without possible health concerns (such as those associated with PTFE), a non-stick effect that would last for at least a few years (unlike ceramic coatings), and a pan which didn’t just look scratch-resistant but really was metal utensil-safe.

It is for this reason that the popularity of Lotus Rock cookware has risen exponentially in the last couple of years.  As you can see from the table below Lotus Rock has various advantages, all of which either match or exceed the existing competition in the market place.

PTFE coating

Ceramic   coating

Stone-finish   coating

Lotus   Rock coating

Durable   non-stick release?

Good

Poor

Good

Excellent

Health   issues?

Yes

None

Yes

None

Scratch   resistance?

Poor

Ok

Good

Excellent

Lotus Rock cookware is now sold in all 6 continents of the world, from the USA, to Venezuela, to various European countries such as the UK, Italy and Turkey, to South Africa, Australia and Hong Kong.  There are various reasons for this sudden popularity, but one of them is the natural, non-toxic, durable non-stick release.

Why does Lotus Rock have such a unique, long-term, and effective non-stick effect?

All Lotus Rock items contain a thin layer of nano-silica, which is lipophilic (fat-loving).  This coating, which rests on top of a thick ceramic layer, is permeable to cooking oil.  At the beginning of the cooking process the consumer must add cooking oil which then infiltrates the surface of the cookware.

Lipophilic

 

By permeating the surface of the cookware the oil is able to rest inside the nano-silica, thus creating a natural, long-lasting non-stick release which, unlike all other general coatings, won’t significantly worsen over time.  Thus by the simple act of adding oil before cooking the customer creates a physical non-stick surface, perfect for a high-quality cooking experience – similar to cooking on uncoated cast iron, except that with Lotus Rock no re-seasoning is needed, so the customer need not worry about rust.

 

 

 

 

 

 

 

Lotus Rock Non-Stick Maintenance

As explained here, if you discover that the non-stick performance of your Lotus Rock pan has become impaired then there is a procedure to renew it. However, if a Lotus Rock pan is maintained well then this non-stick renewal procedure should only have to be used rarely, if at all.

Generally all cookware sold today can be categorized in 3 ways, these are:

i) Chemical non-stick coated

ii) Stainless steel

iii) Reactive cookware (such as uncoated cast iron, carbon steel, aluminium, and copper)

Lotus Rock is such a unique and highly innovative product precisely because it doesn’t solely fall into any of these categories. Although it does have a non-stick release, Lotus Rock is highly distinctive in the market because the non-stick is PTFE/PFOA free and it doesn’t use sol-gel technology like a general ceramic coating. Also, unlike a chemical non-stick coating, Lotus Rock is metal utensil safe and it has high heat resistance.

Stainless steel of course does have excellent scratch and heat resistance but it does not have as good a heating effect as Lotus Rock for browning and searing, and it needs to use a lot more oil to make the pan’s surface non-stick.

In contrast to uncoated pans, Lotus Rock has a very thick layer of ceramic, in most case 4-5 times thicker than most PTFE non-stick coatings. However, Lotus Rock is similar to uncoated cast iron and carbon steel in that the pans surface needs to be ‘seasoned‘ to create a natural non-stick release. But this is where the similarity ends, because with a Lotus Rock pan you aren’t bonding the oil to the steel but instead to the hard ceramic layer. This has a number of advantages for a cookware utensil, such as: all acidic ingredients, and washing up detergent with an abrasive pad can be used freely without removing the seasoned coating. In addition, as long as the consumer does not aggresively mistreat a Lotus Rock pan it should not have to encounter some of the difficulties of rust that many uncoated cast iron or carbon steel pans quite often have.

However, in terms of maintaining its non-stick release then it does help to think of Lotus Rock as either an uncoated cast iron or carbon steel pan. This is because when seasoning both Lotus Rock and uncoated cast iron/ steel pans they need to have the ‘pores’ of the pan’s surface opened up to create more space for oil to better bond to it. After the pan has been washed the best way to do this to dry it over a heated stove top to open up the ‘pores’ of the steel/ hard ceramic layer. Once this is done the consumer should then wipe a very thin layer of oil on the surface. If a consumer treats a Lotus Rock pan in this way, just like they would with an uncoated cast iron/ carbon steel pan, then they can enjoy a non-stick release which will last for much longer than any general chemical non-stick coating.

After cooking with a Lotus Rock Zurich 26cm Frying Pan

After cooking with a Lotus Rock frying pan

Lotus Rock Non-Stick Maintenance Procedure

1. Clean the pan with washing-up detergent and water

Washing a Lotus Rock frying pan

2. Heat the Lotus Rock frying pan over a stove top to dry it

Drying a Lotus Rock frying pan on the stove

3. Once dry add just a bit of oil to the centre of the Lotus Rock frying pan

Adding oil to a Lotus Rock frying pan

4. Wipe the oil around the interior of the Lotus Rock frying pan

Wiping oil around a Lotus Rock frying pan